WayKen “state of art” custom prototype manufacturing service seeks to turn ideas into reality for your products and provide suitable advanced manufacturing solutions.
The rapid prototyping industry through WayKen has been able to see rapid breakthroughs in technology that lower cost and speed production. Additive manufacturing (AM) is also called 3D printing. Additive manufacturing is one of the promising technologies (CNC machining) designed and developed by WayKen. Raymond Cheng, Co-founder, and managing director says that this technology will open the manufacturing industry to a world of unlimited possibilities. As a transformative strategy to industrial production, Additive manufacturing has brought digital efficiency and flexibility to manufacturing operations and enables the creation of stronger, lighter systems and parts. Additive manufacturing shapes materials in precise geometric shapes by utilizing the 3D object scanners or data computer-aided-design (CAD) software. Therefore, Additive manufacturing creates and designs objects by adding materials that’s why it is known as additive. AM is applied in different sectors/areas such as aerospace in making Boeing 787 structural parts, automotive in making Formula 1 race cars, healthcare in making 3D printed surgical implants for people suffering from bone cancer, and product development.
Over the years, technology has experienced massive growth in new advancements and innovations that have resulted in the development of AM/3D printing technology. Additive manufacturing has incredibly been adopted by several industries and companies such as GE Aviation. The stiff competition in the marketplace has contributed to more businesses adopting advanced technologies in order to maintain competitiveness. Therefore, since technology is very important, the introduction of additive manufacturing technology has lead to the rapid growth of businesses in their understanding of the virtual world of realities and the present business environment. GE Aviation becomes one of the first aviation companies to receive USAF airworthiness certification to use the first metal 3D-printed, critical engine part.
3D printing is a term that refers to a machine that generates from the idea of a three-dimensional lay to produce a natural gadget by putting down several light sheets of a component in series. In the technology systems, 3D printing machines have continued to establish their presence as their benefits and uses are broad and many businesses prefer such services from the WayKen Company. Therefore, AM/3D printing has helped to foster sustainability, creativity, innovation, and speed among many businesses. Furthermore, AM has several technologies such as Stereolithography (SLA) used to print ceramic objects, Electron Beam Melting (EBM) and Direct Metal Laser Melting (DMLM) ideal for manufacturing dense, non-porous objects and Direct Mental Laser Sintering (DMLS) produces high-resolution objects with required mechanical properties and desirable surface features.
Generally, there are several components that make up the 3D printing machines namely controller board, power supply unit (PSU), cooling fan, the extruder, LCD display, filament, and print head. An element that is utilizing for printing things on the printer is known as the filament. The essence of having a cooling fan is to help the machine to cool off immediately after been heated up. In order for the machine to be plug-into-power to enable functioning, the power supply unit (PSU) cable is utilized. The key component of the technology is ideally the controller board (motherboard). The controller board has the responsibility of directing the motion elements under core operation, command, and ultimately interpreting the input from the sensors in the computer. The responsibility of the motion component is to move in three axes. Furthermore, the filament is turned into a 3D model by the print head component. It designs chocolate stuff and other food products. Also, to create 3D-printed objects, AM utilizes several different materials. These materials include thermoplastics polymers such as polycarbonate (PC), polylactic acid (PLA), Acrylonitrile butadiene styrene (ABS), and Water-soluble polyvinyl alcohol (PVA), metals materials, ceramics, and biochemicals.
Advantages of Additive Manufacturing /3D Printing
AM/3D printing is a technology that has several benefits when utilized by a business. One of the benefits is that it helps companies to build a more complex, lighter design that is too expensive or challenging to create utilizing traditional methods of machining. Generally, Additive manufacturing tends to offer businesses a more design-driven, dynamic process. It is also time-saving and weight-saving (84%). This is a 3D printing also helps industries to develop invertebrate-inspired robotics with the capability and potential to maneuver around or squeeze themselves into challenges. These robotics are created through the use of an elastic soft actuator produced completely on a 3D printer, therefore, making it completely flexible, not like other machines with soft components.
Thus, these 3D robotics are appropriate to use for military intelligence purposes, and it’s highly recommended for both the FBI and CID intelligence groups. The pros of 3D printing include it helps in producing complex geometry, enhances fast prototyping, it reduces waste, increases productivity, and it is fast.
As far as worldwide materials go, additive manufacturing remains one of the most environmentally friendly and sustainable technology. With benefits including required mechanical properties, durability, and complex geometric designs, it is no surprise that engineers prefer using additive manufacturing /3D printing for product development/design and manufacturing aerospace parts utilizing complex geometrics. Lastly, additive manufacturing is presently utilized in many areas namely in the military, in plastic, fashion industries for logo printing, companies making jewelry, metal, in the paper industry, or art companies to shape them.